If you need to produce intricate moving parts for your products at a high volume, plastic customized parts can be processed in much less time than it takes to produce metal parts, and at a lower cost. However, when it comes to creating a customized plastic part, it's important to learn more about the process so you can be assured you're getting pieces that will work for your company's needs.
Crafting Your Parts
If you're considering having a custom part manufactured, be sure to complete a well-detailed design in advance so you can present it to the manufacturer. They can help you with the actual tooling and production process, including injection molding. The manufacturer will take your specific design and create a customized mold from it. Using the injection mold process, they'll force melted plastic into the mold. When it cools and dries, you will have an exact replica of your design in a workable, usable format made entirely of plastic.
For a plastic part to be effective, it's essential that the manufacturer has all of the specifics they need. This includes the exact dimensions and how thick the plastic wall of the part needs to be. Precision is important in order for the part to work correctly, so it's imperative that you provide the production company with the exact specifications for your individual parts. Quality manufacturers of plastics can replicate your parts to the exact measurements, shapes, and dimensions so you have a part that fits precisely with the rest of the product. The plastic used is comprised of a special resin that can hold up against heavy use and can be molded to the exact specs of your project so they provide an exact fit.
The Manufacturing Process
Once the plastics manufacturer has the specifics, they will enlist the help of a fully automated production system to produce large quantities of your parts in a warehouse. These facilities use computer systems and robotics to create a production line that's efficient, fast, and accurate. Some plastics manufacturers are able to operate seven days a week and twenty-four hours a day in order to maximize production and give you a fast final delivery time. Choose a company that has a reputation for making high quality plastic parts in a timely manner so you can continue moving forward with the vision for your product.
If you have any questions about custom plastic parts, consider contacting a local professional that works regularly with plastic, such as Industrial Plastics & Paints.